Installation Guides

importaNT Notice

If your vehicle was originally equipped with a CVTech-IBC product, the information provided by the manufacturer regarding the maintenance of our products installed at their factories (OEM) will always take precedence over the information found on our website.

Only qualified personnel should perform maintenance and repair operations on this continuously variable pulley.

Means there is a risk of serious injuries if the instructions are not followed as described.

Means that, when performing this step, there is a risk of damaging a part or may cause components malfunction.

Limitation of liability

CVTech-IBC shall not be liable for any damage or injury resulting from misunderstanding of the text, improper use of the transmission system, or improper use of the recommended tools.

It is very important to always use the indicated tightening torque.


Maintenance Frequency

This continuously variable pulley does not require any lubrication. It is designed to work without any lubricant. Given this, certain rules of cleanliness must be applied when handling the system to avoid having any lubricants come into contact with its components.

To increase the life of the continuously variable pulley, it is strongly recommended that you respect the following recommendations :

‐ Perform maintenance specific to your pulley according to the recommendations of your vehicle’s manufacturer or, if applicable, according to the correct table in the section below.

‐ Remplacer les pièces usées. Cela garantit un fonctionnement adéquat et empêchera toute garantie d’être exclue de la poulie à variation continue.


Technical Documentation

Driver Pulley

0400-xxxx

INSTALLATION AND MAINTENANCE GUIDE FOR A CONTINUOUSLY VARIABLE DRIVER PULLEY 0400-XXXX

Download the full PDF version (coming soon)

DRIVE PULLEY DISASSEMBLY
DRIVE PULLEY DISASSEMBLY – 0400-XXXX
#DescriptionQTY
1fixed sheave1
2sliding sheave1
3Spring support1
4Spring1
5Stroke limiter1 or 0
6Spring cover1
7Lock washer3
8Hexagon S.H.C.S3
9Block3
10Weightcalibration Specific
#DescriptionQTY
11Weightcalibration Specific
12Threaded capcalibration Specific
13Assembly block3
14Cap1
15Flat washer1 OR 0
16nut1
17Lock washer1
18Fixing bolt1 OR 0
19Pullern/a
MAINTENANCE FREQUENCY

This continuously variable pulley does not require any lubrication. It is designed to work without any lubricant. Given this, certain rules of cleanliness must be applied when handling the system to avoid having any lubricants come into contact with its components.

To increase the life of the continuously variable pulley, it is strongly recommended that you respect the following recommendations:

‐ Perform maintenance according to the table below.

‐ Replace the worn parts. This ensures correct operation and will prevent any warranty from being excluded from the continuously variable pulley.

DescriptionEvery 5000km or 250hEvery 10000km or 500h
Drive pulleyVisual inspectionDisassemble and clean
Fixed sheaveVisual inspectionClean
Sliding sheaveVisual inspectionClean
Assembly of centrifugal weightsVisual inspectionReplacement recommended
Cap shoesVisual inspectionReplacement recommended
Tightening Torque
# PULLEY6mm HEXAGON S.H.C.S.
(PART #8)1
N∙m
6mm HEXAGON S.H.C.S.
(PART #8)1
Lbfin
NUT
(PART #16)1
N∙m
NUT
(PART #16)1
Lbfft
0400-0170108912592
0400-0170108912592
0400-0171108912592
0400-0172108912592
0400-0173108912592
0400-0174108912592
0400-0175108912592
0400-0176108912592
0400-0177108912592
0400-0178108912592
0400-0179108912592
0400-0180108912592
0400-0181108912592
0400-0182108912592
0400-0183108912592
0400-0184108912592
0400-0185108912592
0400-0186108912592
0400-0187108912592
0400-0188108912592
0400-0189108912592
0400-0190108912592
0400-0191108912592
0400-0192108912592
0400-0193108912592
0400-0194108912592
0400-0195108912592
0400-0196108912592
0400-0197108912592
0400-0198108912592
0400-0199108912592
0400-0200108912592
0400-0201108912592
0400-0202108912592
0400-0203108912592
0400-0204108912592
0400-0205108912592
0400-0206108912592
0400-0210108912592
0400-0211108912592
0400-0212108912592
0400-0213108912592
0400-0214108912592
# PULLEY6mm HEXAGON S.H.C.S.
(PART #8)1
N∙m
6mm HEXAGON S.H.C.S.
(PART #8)1
Lbf∙in
NUT
(PART #16)1
N∙m
NUT
(PART #16)1
Lbfft
0400-0215108912592
0400-0216108912592
0400-0217108912592
0400-0218108912592
0400-0219108912592
0400-0220108912592
0400-0221108912592
0400-0222108912592
0400-0223108912592
0400-0224108912592
0400-0225108912592
0400-0226108912592
0400-0227108912592
0400-0228108912592
0400-0229108912592
0400-0242108912592
0400-0244108912592
0400-0245108912592
0400-0246108912592
0400-0247108912592
0400-0248108912592
0400-0249108912592
0400-0253108912592
0400-0254108912592
0400-0285108912592
0400-0287108912592
0400-0303108912592
0400-0304108912592
0400-0305108912592
0400-0306108912592
0400-0307108912592
0400-0308108912592
0400-0309108912592
0400-0310108912592
0400-0312108912592
0400-0313108912592
0400-0314108912592
0400-0315108912592
0400-0316108912592
0400-0317108912592
0400-0329108912592
0400-0330108912592
0400-0359108912592
0400-0370108912592

1 : See « Drive Pulley Disassembly » to correctly identify the referenced part.

NECESSARY SPECIALIZED TOOLS

IMPORTANT: Using impact tools is not recommended.

Coming Soon

0500-xxxx (Guides coming soon)

INSTALLATION AND MAINTENANCE GUIDE FOR A CONTINUOUSLY VARIABLE DRIVER PULLEY 0500-XXXX

Download the full PDF version (coming soon)

DRIVE PULLEY DISASSEMBLY

Coming Soon

MAINTENANCE FREQUENCY

This continuously variable pulley does not require any lubrication. It is designed to work without any lubricant. Given this, certain rules of cleanliness must be applied when handling the system to avoid having any lubricants come into contact with its components.

To increase the life of the continuously variable pulley, it is strongly recommended that you respect the following recommendations:

‐ Perform maintenance according to the table below.

‐ Replace the worn parts. This ensures correct operation and will prevent any warranty from being excluded from the continuously variable pulley.

DescriptionEvery 5000km or 250hEvery 10000km or 500h
Drive pulleyVisual inspectionDisassemble and clean
Fixed sheaveVisual inspectionClean
Sliding sheaveVisual inspectionClean
Assembly of centrifugal weightsVisual inspectionReplacement recommended
Cap shoesVisual inspectionReplacement recommended
Tightening Torque

Coming soon

NECESSARY SPECIALIZED TOOLS

Coming Soon

0600-xxxx (Guides coming soon)

INSTALLATION AND MAINTENANCE GUIDE FOR A CONTINUOUSLY VARIABLE DRIVER PULLEY 0600-XXXX

Download the full PDF version (coming soon)

DRIVE PULLEY DISASSEMBLY

Coming soon

MAINTENANCE FREQUENCY

This continuously variable pulley does not require any lubrication. It is designed to work without any lubricant. Given this, certain rules of cleanliness must be applied when handling the system to avoid having any lubricants come into contact with its components.

To increase the life of the continuously variable pulley, it is strongly recommended that you respect the following recommendations:

‐ Perform maintenance according to the table below.

‐ Replace the worn parts. This ensures correct operation and will prevent any warranty from being excluded from the continuously variable pulley.

DescriptionEvery 5000km or 250hEvery 10000km or 500h
Drive pulleyVisual inspectionDisassemble and clean
Fixed sheaveVisual inspectionClean
Sliding sheaveVisual inspectionClean
Assembly of centrifugal weightsVisual inspectionReplacement recommended
Cap shoesVisual inspectionReplacement recommended
Tightening Torque

Coming soon

NECESSARY SPECIALIZED TOOLS

Coming Soon

0900-xxxx

INSTALLATION AND MAINTENANCE GUIDE FOR A CONTINUOUSLY VARIABLE DRIVER PULLEY 0900-XXXX

DRIVE PULLEY DISASSEMBLY
DRIVE PULLEY DISASSEMBLY – 0900-XXXX
#DescriptionQté
1Flasque fixe1
2Cale1 ou 0
3Roue libre ou Roulement
unidirectionnel
1
4Espaceur1 ou 0
5Siège de ressort1
6Cale1 ou 0
7Cale1
8Limiteur de course1
9Ressort1
#DescriptionQté
10Flasque coulissant1
11Masse centrifuge6
12Bloc6
13Masselotte6
14Capot1
15Patin de capot3
16Rondelle1 ou 0
17Écrou1
18Rondelle1 ou 0
MAINTENANCE FREQUENCY

This continuously variable pulley does not require any lubrication. It is designed to work without any lubricant. Given this, certain rules of cleanliness must be applied when handling the system to avoid having any lubricants come into contact with its components.

To increase the life of the continuously variable pulley, it is strongly recommended that you respect the following recommendations:

‐ Perform maintenance according to the table below.

‐ Replace the worn parts. This ensures correct operation and will prevent any warranty from being excluded from the continuously variable pulley.

DescriptionEvery 5000km or 250hEvery 10000km or 500h
Drive pulleyVisual inspectionDisassemble and clean
Fixed sheaveVisual inspectionClean
Sliding sheaveVisual inspectionClean
Assembly of centrifugal weightsVisual inspectionReplacement recommended
Cap shoesVisual inspectionReplacement recommended
Tightening Torque
# PULLEYNUT
(PART #17)1
N∙m
NUT
(PART #17)1
Lbfin
0900-0281200148
0900-0288200148
0900-0289200148
0900-0290200148
0900-0291200148
0900-0292200148
0900-0293200148
0900-0294200148
0900-0295200148
0900-0296200148
0900-0299200148
0900-0300200148
0900-0301200148
0900-0324150111
0900-0325150111
0900-0378150111
0900-0379150111
0900-0380150111
0900-0381150111
0900-0382150111
0900-0383150111
0900-0384150111
0900-0385150111
0900-0386150111
0900-0387150111
0900-0388150111
0900-0389150111
0900-0390150111
# PULLEYNUT
(PART #17)1
N∙m
NUT
(PART #17)1
Lbfin
0900-0391150111
0900-0393150111
0900-0394150111
0900-0395150111
0900-0396150111
0900-0397150111
0900-0398150111
0900-0399150111
0900-0400150111
0900-0401150111
0900-0402150111
0900-0403150111
0900-0404150111
0900-0405150111
0900-0406150111
0900-0408150111
0900-0409150111
0900-0410150111
0900-0411150111
0900-0423200148
0900-0424200148
0900-0425150111
0900-0426150111
0900-0429150111
0900-0433N/AN/A
0900-0473200148
0900-0522200148
0900-0523200148

1 : See « Drive Pulley Disassembly » to correctly identify the referenced part.

NECESSARY SPECIALIZED TOOLS

IMPORTANT: Using impact tools is not recommended.

Description

Image

CVTech-IBC NUMBER

Retaining Tool

0155-1018*

Puller

Refer to owner’s manual for part number*

* Tools available from authorized CVTech-IBC distributors

1100-xxxx (Guides coming soon)

INSTALLATION AND MAINTENANCE GUIDE FOR A CONTINUOUSLY VARIABLE DRIVER PULLEY 1100-XXXX

Download the full PDF version (coming soon)

DRIVE PULLEY DISASSEMBLY

Coming Soon

MAINTENANCE FREQUENCY

This continuously variable pulley does not require any lubrication. It is designed to work without any lubricant. Given this, certain rules of cleanliness must be applied when handling the system to avoid having any lubricants come into contact with its components.

To increase the life of the continuously variable pulley, it is strongly recommended that you respect the following recommendations:

‐ Perform maintenance according to the table below.

‐ Replace the worn parts. This ensures correct operation and will prevent any warranty from being excluded from the continuously variable pulley.

DescriptionEvery 5000km or 250hEvery 10000km or 500h
Drive pulleyVisual inspectionDisassemble and clean
Fixed sheaveVisual inspectionClean
Sliding sheaveVisual inspectionClean
Assembly of centrifugal weightsVisual inspectionReplacement recommended
Cap shoesVisual inspectionReplacement recommended
Tightening Torque

Coming soon

NECESSARY SPECIALIZED TOOLS

Coming Soon

1600-xxxx (Guides coming soon)

INSTALLATION AND MAINTENANCE GUIDE FOR A CONTINUOUSLY VARIABLE DRIVER PULLEY 1600-XXXX

Download the full PDF version (coming soon)

DRIVE PULLEY DISASSEMBLY

Le flasque coulissant est poussé par le ressort. Lors du dévissage de l’écrou , le ressort poussera le capot et le flasque coulissant vers le haut.

DRIVE PULLEY DISASSEMBLY – HTLR
#DescriptionQté
1Flasque fixe
2Roue libre
3Siege de ressort
4siege de ressort (si applicable)
5CAle
6Limiteur de course
7Ressort
8Cale (si applicable)
9Flasque coulissant
#DescriptionQté
10Masse centrifuge
11Bloc
12Masselote
13Capot
14Patin
15Écrou
16Ventilateur ou anneau
17Vis
MAINTENANCE FREQUENCY

This continuously variable pulley does not require any lubrication. It is designed to work without any lubricant. Given this, certain rules of cleanliness must be applied when handling the system to avoid having any lubricants come into contact with its components.

To increase the life of the continuously variable pulley, it is strongly recommended that you respect the following recommendations:

‐ Perform maintenance according to the table below.

‐ Replace the worn parts. This ensures correct operation and will prevent any warranty from being excluded from the continuously variable pulley.

DescriptionEvery 5000km or 250hEvery 10000km or 500h
Drive pulleyVisual inspectionDisassemble and clean
Fixed sheaveVisual inspectionClean
Sliding sheaveVisual inspectionClean
Assembly of centrifugal weightsVisual inspectionReplacement recommended
Cap shoesVisual inspectionReplacement recommended
Tightening Torque
# PULLEY6mm SCREW
(PART #17)1
N∙m
6mm SCREW
(PART #17)1
Lbfpo
NUT
(PART #15)1
N∙m
NUT
(PART #15)1
Lbfft
1600-0007435150111
1600-0009435150111
1600-0010435150111
1600-0011435150111
1600-0012435150111
1600-0013435150111
1600-0022435150111
1600-0023435150111
# PULLEY6mm SCREW
(PART #17)1
N∙m
6mm SCREW
(PART #17)1
Lbfpo
NUT
(PART #15)1
N∙m
NUT
(PART #15)1
Lbfft
1600-0024435150111
1600-0025435150111
1600-0026435150111
1600-0028435150111
1600-0029435150111
1600-0030435150111
1600-0031435150111

1 : See « Drive Pulley Disassembly » to correctly identify the referenced part.

NECESSARY SPECIALIZED TOOLS

IMPORTANT: Using impact tools is not recommended.

Description

Image

CVTech-IBC Number

Retaining Tool

1655-1001*

Puller

Refer to owner’s manual for part number*

* Tools available from authorized CVTech-IBC distributors

1800-xxxx (Guides coming soon)

INSTALLATION AND MAINTENANCE GUIDE FOR A CONTINUOUSLY VARIABLE DRIVER PULLEY 1800-XXXX

Download the full PDF version (coming soon)

DRIVE PULLEY DISASSEMBLY

Coming Soon

MAINTENANCE FREQUENCY

This continuously variable pulley does not require any lubrication. It is designed to work without any lubricant. Given this, certain rules of cleanliness must be applied when handling the system to avoid having any lubricants come into contact with its components.

To increase the life of the continuously variable pulley, it is strongly recommended that you respect the following recommendations:

‐ Perform maintenance according to the table below.

‐ Replace the worn parts. This ensures correct operation and will prevent any warranty from being excluded from the continuously variable pulley.

DescriptionEvery 5000km or 250hEvery 10000km or 500h
Drive pulleyVisual inspectionDisassemble and clean
Fixed sheaveVisual inspectionClean
Sliding sheaveVisual inspectionClean
Assembly of centrifugal weightsVisual inspectionReplacement recommended
Cap shoesVisual inspectionReplacement recommended
Tightening Torque

Coming soon

Necessary Specialized tools

IMPORTANT: Using impact tools is not recommended.

Description

Image

CVTech-IBC NUMBER

Retaining Tool

1655-1001*

Puller

Refer to owner’s manual for part number*

* Tools available from authorized CVTech-IBC distributors


DRIVEN PULLEY

5600-xxxx

INSTALLATION AND MAINTENANCE GUIDE FOR A CONTINUOUSLY VARIABLE DRIVEN PULLEY 5600-XXXX

Driven PULLEY DISASSEMBLY
Driven Pully Disassembly – 5600-XXX
#DescriptionQTY
1Fixed Sheave1
2Washer (If applicable)1 Or 0
3Washer (If applicable)1 Or 0
4Sliding Sheave1
5Cam Shoe3
#DescriptionQTY
6Cam shoe screw (if applicable)3 Or 0
7Spring1
8Key1
9Cam1
10External retaining ring1
MAINTENANCE FREQUENCY

This continuously variable pulley does not require any lubrication. It is designed to work without any lubricant. Given this, certain rules of cleanliness must be applied when handling the system to avoid having any lubricants come into contact with its components.

To increase the life of the continuously variable pulley, it is strongly recommended that you respect the following recommendations:

‐ Perform maintenance according to the table below.

‐ Replace the worn parts. This ensures correct operation and will prevent any warranty from being excluded from the continuously variable pulley.

DescriptionEvery 5000km Or 250hEvery 10000km Or 500h
Driven PulleyVisual inspectionDisassemble and Clean
Fixed SheaveVisual inspectionClean
Sliding SheaveVisual inspectionClean
CamVisual inspectionClean
Cam shoesDimension / VisualReplacement recommended
Drive BeltDimension / VisualDimension / Visual
Tightening Torque

Coming Soon

NECESSARY SPECIALIZED TOOLS

IMPORTANT: Using impact tools is not recommended.

Description

Image

CVTech-IBC NUMBER

Flange spreader

Refer to owner’s manual for part number*

Pulley disassembly tool

5055-0002*

Alignment tool

Refer to owner’s manual for part number*

*Tools available from authorized CVTech-IBC distributors

5900-xxxx (Guides coming soon)

INSTALLATION AND MAINTENANCE GUIDE FOR A CONTINUOUSLY VARIABLE DRIVEN PULLEY 5900-XXXX

Download the full PDF version (coming soon)

Driven PULLEY DISASSEMBLY

Coming Soon

MAINTENANCE FREQUENCY

Coming Soon

Tightening Torque

Coming Soon

Outillage spécialisé requis

À VENIR

6000-xxxx

INSTALLATION AND MAINTENANCE GUIDE FOR A CONTINUOUSLY VARIABLE DRIVEN PULLEY 6000-XXXX

Driven PULLEY DISASSEMBLY
Driven Pully Disassembly – 6000-XXXX
#DescriptionQTY
1Fixed Sheave1
2Washer (if applicable)1 Or 0
3Sliding Sheave1
4Cam Shoe3
5Cam Shoe Screw3
6Spring1
#DescriptionQTY
7Cam1
8Key1
9External Retaining Ring1
10Washer (If applicable)3 Or 0
11Screw (If applicable)3 Or 0
12Nut (If applicable)3 Or 0
MAINTENANCE FREQUENCY

This continuously variable pulley does not require any lubrication. It is designed to work without any lubricant. Given this, certain rules of cleanliness must be applied when handling the system to avoid having any lubricants come into contact with its components.

To increase the life of the continuously variable pulley, it is strongly recommended that you respect the following recommendations:

‐ Perform maintenance according to the table below.

‐ Replace the worn parts. This ensures correct operation and will prevent any warranty from being excluded from the continuously variable pulley.

DescriptionEvery 5000km Or 250hEvery 10000km Or 500h
Driven PulleyVisual inspectionDisassemble and Clean
Fixed SheaveVisual inspectionClean
Sliding SheaveVisual inspectionClean
CamVisual inspectionClean
Cam shoesDimension / VisualReplacement recommended
Drive BeltDimension / VisualDimension / Visual
Tightening Torque

Coming Soon

NECESSARY SPECIALIZED TOOLS

IMPORTANT: Using impact tools is not recommended.

Description

Image

CVTech-IBC NUMBER

Flange spreader

Refer to owner’s manual for part number*

Pulley disassembly tool

5055-0002*

Alignment tool

Refer to owner’s manual for part number*

*Tools available from authorized CVTech-IBC distributors

6100-xxxx

INSTALLATION AND MAINTENANCE GUIDE FOR A CONTINUOUSLY VARIABLE DRIVEN PULLEY 6100-XXXX

Driven PULLEY DISASSEMBLY
Driven Pully Disassembly – 6100-XXX
#DescriptionQTY
1Fixed Sheave1
2Washer (If applicable)1
3Sliding Sheave1
4Cam Shoe3
5Cam Shoe Screw3
#DescriptionQTY
6Spring1
7Key1
8Cam1
9External Retaining Ring1
MAINTENANCE FREQUENCY

This continuously variable pulley does not require any lubrication. It is designed to work without any lubricant. Given this, certain rules of cleanliness must be applied when handling the system to avoid having any lubricants come into contact with its components.

To increase the life of the continuously variable pulley, it is strongly recommended that you respect the following recommendations:

‐ Perform maintenance according to the table below.

‐ Replace the worn parts. This ensures correct operation and will prevent any warranty from being excluded from the continuously variable pulley.

DescriptionEvery 5000km Or 250hEvery 10000km Or 500h
Driven PulleyVisual inspectionDisassemble and Clean
Fixed SheaveVisual inspectionClean
Sliding SheaveVisual inspectionClean
CamVisual inspectionClean
Cam shoesDimension / VisualReplacement recommended
Drive BeltDimension / VisualDimension / Visual
Tightening Torque

Coming Soon

NECESSARY SPECIALIZED TOOLS

IMPORTANT: Using impact tools is not recommended.

Description

Image

CVTech-IBC NUMBER

Flange spreader

Refer to owner’s manual for part number*

Pulley disassembly tool

5055-0002*

Alignment tool

Refer to owner’s manual for part number*

*Tools available from authorized CVTech-IBC distributors

6300-xxxx

INSTALLATION AND MAINTENANCE GUIDE FOR A CONTINUOUSLY VARIABLE DRIVEN PULLEY 6300-XXXX

Driven PULLEY DISASSEMBLY
Driven Pully Disassembly – 6300-XXX
#DescriptionQTY
1Fixed Sheave
2Sliding Sheave
3Roller
4Washer
5External Retaining Ring
6Spring
7Spring Seat
#DescriptionQTY
8Spring Abutment
9Snap Ring
10Forward Ramp
11Rear Ramp
12Screw
13Washer (If applicable)
14Screw (IF applicable)
MAINTENANCE FREQUENCY

This continuously variable pulley does not require any lubrication. It is designed to work without any lubricant. Given this, certain rules of cleanliness must be applied when handling the system to avoid having any lubricants come into contact with its components.

To increase the life of the continuously variable pulley, it is strongly recommended that you respect the following recommendations:

‐ Perform maintenance according to the table below.

‐ Replace the worn parts. This ensures correct operation and will prevent any warranty from being excluded from the continuously variable pulley.

DescriptionEvery 5000km Or 250hEvery 10000km Or 500h
Driven PulleyVisual inspectionDisassemble and Clean
Fixed SheaveVisual inspectionClean
Sliding SheaveVisual inspectionClean
RollerDimension / VisualDimension / Visual
Drive BeltDimension / VisualDimension / Visual
Tightening Torque

Coming Soon

NECESSARY SPECIALIZED TOOLS

IMPORTANT: Using impact tools is not recommended.

Description

Image

CVTech-IBC NUMBER

Flange spreader

Refer to owner’s manual for part number*

Pulley disassembly tool

5055-0002*

Alignment tool

Refer to owner’s manual for part number*

*Tools available from authorized CVTech-IBC distributors

6400-xxxx

INSTALLATION AND MAINTENANCE GUIDE FOR A CONTINUOUSLY VARIABLE DRIVEN PULLEY 6400-XXXX

Driven PULLEY DISASSEMBLY
Driven Pully Disassembly – 6400-XXX
#DescriptionQTY
1Fixed Sheave
2Washer (IF applicable)
3Sliding Sheave
4Spring Pin
5Roller
6Roller Pin
7Spring
8Spring Seat
#DescriptionQTY
9External Retaining Ring
10Forward Ramp
11Helix
12Washer (If applicable)
13Screw
14Washer (If applicable)
15Screw (If applicable)
MAINTENANCE FREQUENCY

This continuously variable pulley does not require any lubrication. It is designed to work without any lubricant. Given this, certain rules of cleanliness must be applied when handling the system to avoid having any lubricants come into contact with its components.

To increase the life of the continuously variable pulley, it is strongly recommended that you respect the following recommendations:

‐ Perform maintenance according to the table below.

‐ Replace the worn parts. This ensures correct operation and will prevent any warranty from being excluded from the continuously variable pulley.

DescriptionEvery 5000km Or 250hEvery 10000km Or 500h
Driven PulleyVisual inspectionDisassemble and Clean
Fixed SheaveVisual inspectionClean
Sliding SheaveVisual inspectionClean
RollerDimension / VisualDimension / Visual
Drive BeltDimension / VisualDimension / Visual
Tightening Torque

Coming Soon

NECESSARY SPECIALIZED TOOLS

IMPORTANT: Using impact tools is not recommended.

Description

Image

CVTech-IBC NUMBER

Flange spreader

Refer to owner’s manual for part number*

Pulley disassembly tool

5055-0002*

Alignment tool

Refer to owner’s manual for part number*

*Tools available from authorized CVTech-IBC distributors

6600-xxxx

INSTALLATION AND MAINTENANCE GUIDE FOR A CONTINUOUSLY VARIABLE DRIVEN PULLEY 6600-XXXX

Driven PULLEY DISASSEMBLY
Driven Pully Disassembly – 6600-XXX
#DescriptionQTY
1Shaft Assembly1
2Fixed Sheave1
3Sliding Shoe3
4Sliding Sheave1
5Cam Shoe3
#DescriptionQTY
6Cam Shoe Screw3
7Spring1
8Key1
9Cam1
10External Retaining Ring1
MAINTENANCE FREQUENCY

This continuously variable pulley does not require any lubrication. It is designed to work without any lubricant. Given this, certain rules of cleanliness must be applied when handling the system to avoid having any lubricants come into contact with its components.

To increase the life of the continuously variable pulley, it is strongly recommended that you respect the following recommendations:

‐ Perform maintenance according to the table below.

‐ Replace the worn parts. This ensures correct operation and will prevent any warranty from being excluded from the continuously variable pulley.

DescriptionEvery 5000km Or 250hEvery 10000km Or 500h
Driven PulleyVisual inspectionDisassemble and Clean
Fixed SheaveVisual inspectionClean
Sliding SheaveVisual inspectionClean
CamVisual inspectionClean
Cam shoesDimension / VisualReplacement recommended
Drive BeltDimension / VisualDimension / Visual
Tightening Torque

Coming Soon

NECESSARY SPECIALIZED TOOLS

IMPORTANT: Using impact tools is not recommended.

Description

Image

CVTech-IBC NUMBER

Flange spreader

6655-0002*

Pulley disassembly tool

5055-0002*

Alignment tool

Refer to owner’s manual for part number*

*Tools available from authorized CVTech-IBC distributors

6900-xxxx

INSTALLATION AND MAINTENANCE GUIDE FOR A CONTINUOUSLY VARIABLE DRIVEN PULLEY 6900-XXXX

Driven PULLEY DISASSEMBLY
Driven Pully Disassembly – 6900-XXX
#DescriptionQTY
1Fixed Sheave
2Sliding Sheave
3Roller
4Washer
5External Retaining Ring
6Spring
7Spring Seat
#DescriptionQTY
8External Retaining Ring
9Forward Ramp
10Helix
11Screw
12Washer (If applicable)
13Screw (If applicable)
MAINTENANCE FREQUENCY

This continuously variable pulley does not require any lubrication. It is designed to work without any lubricant. Given this, certain rules of cleanliness must be applied when handling the system to avoid having any lubricants come into contact with its components.

To increase the life of the continuously variable pulley, it is strongly recommended that you respect the following recommendations:

‐ Perform maintenance according to the table below.

‐ Replace the worn parts. This ensures correct operation and will prevent any warranty from being excluded from the continuously variable pulley.

DescriptionEvery 5000km Or 250hEvery 10000km Or 500h
Driven PulleyVisual inspectionDisassemble and Clean
Fixed SheaveVisual inspectionClean
Sliding SheaveVisual inspectionClean
RollerDimension / VisualDimension / Visual
Drive BeltDimension / VisualDimension / Visual
Tightening Torque

Coming Soon

NECESSARY SPECIALIZED TOOLS

IMPORTANT: Using impact tools is not recommended.

Description

Image

CVTech-IBC NUMBER

Flange spreader

Refer to owner’s manual for part number*

Pulley disassembly tool

5055-0002*

Alignment tool

Refer to owner’s manual for part number*

*Tools available from authorized CVTech-IBC distributors


CVTech-IBC

Canadian designer and manufacturer of CVT since 1969

300 Labonté St.
Drummondville, QC
Canada
J2C 6X9

Phone : (819) 477-3232
Fax : (819) 477-4705