Installation Guides

importaNT Notice

If your vehicle was originally equipped with a CVTech-IBC product, the information provided by the manufacturer regarding the maintenance of our products installed at their factories (OEM) will always take precedence over the information found on our website.

Only qualified personnel should perform maintenance and repair operations on this continuously variable pulley.

Means there is a risk of serious injuries if the instructions are not followed as described.

Means that, when performing this step, there is a risk of damaging a part or may cause components malfunction.

Limitation of liability

CVTech-IBC shall not be liable for any damage or injury resulting from misunderstanding of the text, improper use of the transmission system, or improper use of the recommended tools.

It is very important to always use the indicated tightening torque.


Maintenance Frequency

This continuously variable pulley does not require any lubrication. It is designed to work without any lubricant. Given this, certain rules of cleanliness must be applied when handling the system to avoid having any lubricants come into contact with its components.

To increase the life of the continuously variable pulley, it is strongly recommended that you respect the following recommendations :

‐ Perform maintenance specific to your pulley according to the recommendations of your vehicle’s manufacturer or, if applicable, according to the correct table in the section below.

‐ Replace the worn parts. This ensures correct operation and will prevent any warranty from being excluded from the continuously variable pulley.


Technical Documentation

Driver Pulley

0400-xxxx

INSTALLATION AND MAINTENANCE GUIDE FOR A CONTINUOUSLY VARIABLE DRIVER PULLEY 0400-XXXX

DRIVE PULLEY DISASSEMBLY
DRIVE PULLEY DISASSEMBLY – 0400-XXXX
#DescriptionQTY
1fixed sheave1
2sliding sheave1
3Spring support1
4Spring1
5Stroke limiter1 or 0
6Spring cover1
7Lock washer3
8Hexagon S.H.C.S3
9Block3
10Weightcalibration Specific
#DescriptionQTY
11Weightcalibration Specific
12Threaded capcalibration Specific
13Assembly block3
14Cap1
15Flat washer1 OR 0
16nut1
17Lock washer1
18Fixing bolt1 OR 0
19Pullern/a
MAINTENANCE FREQUENCY

This continuously variable pulley does not require any lubrication. It is designed to work without any lubricant. Given this, certain rules of cleanliness must be applied when handling the system to avoid having any lubricants come into contact with its components.

To increase the life of the continuously variable pulley, it is strongly recommended that you respect the following recommendations:

‐ Perform maintenance according to the table below.

‐ Replace the worn parts. This ensures correct operation and will prevent any warranty from being excluded from the continuously variable pulley.

DescriptionEvery 5000km or 250hEvery 10000km or 500h
Drive pulleyVisual inspectionDisassemble and clean
Fixed sheaveVisual inspectionClean
Sliding sheaveVisual inspectionClean
Assembly of centrifugal weightsVisual inspectionReplacement recommended
Cap shoesVisual inspectionReplacement recommended
Tightening Torque
# PULLEY6mm HEXAGON S.H.C.S.
(PART #8)1
N∙m
6mm HEXAGON S.H.C.S.
(PART #8)1
Lbfin
NUT
(PART #16)1
N∙m
NUT
(PART #16)1
Lbfft
0400-0170108912592
0400-0170108912592
0400-0171108912592
0400-0172108912592
0400-0173108912592
0400-0174108912592
0400-0175108912592
0400-0176108912592
0400-0177108912592
0400-0178108912592
0400-0179108912592
0400-0180108912592
0400-0181108912592
0400-0182108912592
0400-0183108912592
0400-0184108912592
0400-0185108912592
0400-0186108912592
0400-0187108912592
0400-0188108912592
0400-0189108912592
0400-0190108912592
0400-0191108912592
0400-0192108912592
0400-0193108912592
0400-0194108912592
0400-0195108912592
0400-0196108912592
0400-0197108912592
0400-0198108912592
0400-0199108912592
0400-0200108912592
0400-0201108912592
0400-0202108912592
0400-0203108912592
0400-0204108912592
0400-0205108912592
0400-0206108912592
0400-0210108912592
0400-0211108912592
0400-0212108912592
0400-0213108912592
0400-0214108912592
# PULLEY6mm HEXAGON S.H.C.S.
(PART #8)1
N∙m
6mm HEXAGON S.H.C.S.
(PART #8)1
Lbf∙in
NUT
(PART #16)1
N∙m
NUT
(PART #16)1
Lbfft
0400-0215108912592
0400-0216108912592
0400-0217108912592
0400-0218108912592
0400-0219108912592
0400-0220108912592
0400-0221108912592
0400-0222108912592
0400-0223108912592
0400-0224108912592
0400-0225108912592
0400-0226108912592
0400-0227108912592
0400-0228108912592
0400-0229108912592
0400-0242108912592
0400-0244108912592
0400-0245108912592
0400-0246108912592
0400-0247108912592
0400-0248108912592
0400-0249108912592
0400-0253108912592
0400-0254108912592
0400-0285108912592
0400-0287108912592
0400-0303108912592
0400-0304108912592
0400-0305108912592
0400-0306108912592
0400-0307108912592
0400-0308108912592
0400-0309108912592
0400-0310108912592
0400-0312108912592
0400-0313108912592
0400-0314108912592
0400-0315108912592
0400-0316108912592
0400-0317108912592
0400-0329108912592
0400-0330108912592
0400-0359108912592
0400-0370108912592

1 : See « Drive Pulley Disassembly » to correctly identify the referenced part.

NECESSARY SPECIALIZED TOOLS

IMPORTANT: Using impact tools is not recommended.

0500-xxxx (Guides coming soon)

INSTALLATION AND MAINTENANCE GUIDE FOR A CONTINUOUSLY VARIABLE DRIVER PULLEY 0500-XXXX

Download the full PDF version (coming soon)

DRIVE PULLEY DISASSEMBLY

Coming Soon

MAINTENANCE FREQUENCY

This continuously variable pulley does not require any lubrication. It is designed to work without any lubricant. Given this, certain rules of cleanliness must be applied when handling the system to avoid having any lubricants come into contact with its components.

To increase the life of the continuously variable pulley, it is strongly recommended that you respect the following recommendations:

‐ Perform maintenance according to the table below.

‐ Replace the worn parts. This ensures correct operation and will prevent any warranty from being excluded from the continuously variable pulley.

DescriptionEvery 5000km or 250hEvery 10000km or 500h
Drive pulleyVisual inspectionDisassemble and clean
Fixed sheaveVisual inspectionClean
Sliding sheaveVisual inspectionClean
Assembly of centrifugal weightsVisual inspectionReplacement recommended
Cap shoesVisual inspectionReplacement recommended
Tightening Torque

Coming soon

NECESSARY SPECIALIZED TOOLS

Coming Soon

0600-xxxx (Guides coming soon)

INSTALLATION AND MAINTENANCE GUIDE FOR A CONTINUOUSLY VARIABLE DRIVER PULLEY 0600-XXXX

Download the full PDF version (coming soon)

DRIVE PULLEY DISASSEMBLY

Coming soon

MAINTENANCE FREQUENCY

This continuously variable pulley does not require any lubrication. It is designed to work without any lubricant. Given this, certain rules of cleanliness must be applied when handling the system to avoid having any lubricants come into contact with its components.

To increase the life of the continuously variable pulley, it is strongly recommended that you respect the following recommendations:

‐ Perform maintenance according to the table below.

‐ Replace the worn parts. This ensures correct operation and will prevent any warranty from being excluded from the continuously variable pulley.

DescriptionEvery 5000km or 250hEvery 10000km or 500h
Drive pulleyVisual inspectionDisassemble and clean
Fixed sheaveVisual inspectionClean
Sliding sheaveVisual inspectionClean
Assembly of centrifugal weightsVisual inspectionReplacement recommended
Cap shoesVisual inspectionReplacement recommended
Tightening Torque

Coming soon

NECESSARY SPECIALIZED TOOLS

Coming Soon

0900-xxxx

INSTALLATION AND MAINTENANCE GUIDE FOR A CONTINUOUSLY VARIABLE DRIVER PULLEY 0900-XXXX

DRIVE PULLEY DISASSEMBLY
DRIVE PULLEY DISASSEMBLY – 0900-XXXX
#DescriptionQté
1Flasque fixe1
2Cale1 ou 0
3Roue libre ou Roulement
unidirectionnel
1
4Espaceur1 ou 0
5Siège de ressort1
6Cale1 ou 0
7Cale1
8Limiteur de course1
9Ressort1
#DescriptionQté
10Flasque coulissant1
11Masse centrifuge6
12Bloc6
13Masselotte6
14Capot1
15Patin de capot3
16Rondelle1 ou 0
17Écrou1
18Rondelle1 ou 0
MAINTENANCE FREQUENCY

This continuously variable pulley does not require any lubrication. It is designed to work without any lubricant. Given this, certain rules of cleanliness must be applied when handling the system to avoid having any lubricants come into contact with its components.

To increase the life of the continuously variable pulley, it is strongly recommended that you respect the following recommendations:

‐ Perform maintenance according to the table below.

‐ Replace the worn parts. This ensures correct operation and will prevent any warranty from being excluded from the continuously variable pulley.

DescriptionEvery 5000km or 250hEvery 10000km or 500h
Drive pulleyVisual inspectionDisassemble and clean
Fixed sheaveVisual inspectionClean
Sliding sheaveVisual inspectionClean
Assembly of centrifugal weightsVisual inspectionReplacement recommended
Cap shoesVisual inspectionReplacement recommended
Tightening Torque
# PULLEYNUT
(PART #17)1
N∙m
NUT
(PART #17)1
Lbfin
0900-0281200148
0900-0288200148
0900-0289200148
0900-0290200148
0900-0291200148
0900-0292200148
0900-0293200148
0900-0294200148
0900-0295200148
0900-0296200148
0900-0299200148
0900-0300200148
0900-0301200148
0900-0324150111
0900-0325150111
0900-0378150111
0900-0379150111
0900-0380150111
0900-0381150111
0900-0382150111
0900-0383150111
0900-0384150111
0900-0385150111
0900-0386150111
0900-0387150111
0900-0388150111
0900-0389150111
0900-0390150111
# PULLEYNUT
(PART #17)1
N∙m
NUT
(PART #17)1
Lbfin
0900-0391150111
0900-0393150111
0900-0394150111
0900-0395150111
0900-0396150111
0900-0397150111
0900-0398150111
0900-0399150111
0900-0400150111
0900-0401150111
0900-0402150111
0900-0403150111
0900-0404150111
0900-0405150111
0900-0406150111
0900-0408150111
0900-0409150111
0900-0410150111
0900-0411150111
0900-0423200148
0900-0424200148
0900-0425150111
0900-0426150111
0900-0429150111
0900-0433N/AN/A
0900-0473200148
0900-0522200148
0900-0523200148

1 : See « Drive Pulley Disassembly » to correctly identify the referenced part.

NECESSARY SPECIALIZED TOOLS

IMPORTANT: Using impact tools is not recommended.

Description

Image

CVTech-IBC NUMBER

Retaining Tool

0155-1018*

Puller

Refer to owner’s manual for part number*

* Tools available from authorized CVTech-IBC distributors

1100-xxxx

INSTALLATION AND MAINTENANCE GUIDE FOR A CONTINUOUSLY VARIABLE DRIVER PULLEY 1100-XXXX

DRIVE PULLEY DISASSEMBLY
MAINTENANCE FREQUENCY

This continuously variable pulley does not require any lubrication. It is designed to work without any lubricant. Given this, certain rules of cleanliness must be applied when handling the system to avoid having any lubricants come into contact with its components.

To increase the life of the continuously variable pulley, it is strongly recommended that you respect the following recommendations:

‐ Perform maintenance according to the table below.

‐ Replace the worn parts. This ensures correct operation and will prevent any warranty from being excluded from the continuously variable pulley.

DescriptionEvery 5000km or 250hEvery 10000km or 500h
Drive pulleyVisual inspectionDisassemble and clean
Fixed sheaveVisual inspectionClean
Sliding sheaveVisual inspectionClean
Assembly of centrifugal weightsVisual inspectionReplacement recommended
Cap shoesVisual inspectionReplacement recommended
Tightening Torque
# PULLEY6mm SCREW
(PART #8)1
N∙m
6mm SCREW
(PART #8)1
Lbfpo
NUT
(PART #16)1
N∙m
NUT
(PART #16)1
Lbfft
1100-02022518140103
1100-02032518140103
1100-02042518140103
1100-02052518140103
1100-02062518140103
1100-02072518140103
1100-02082518140103
1100-02092518140103
1100-02102518140103
1100-02122518140103
1100-02172518140103
1100-02222518140103
1100-02232518140103
1100-02242518140103
1100-02252518140103
1100-02282518140103
1100-02412518140103
1100-02442518140103
1100-02452518140103
1100-02542518140103
1100-02552518140103
1100-02562518140103
1100-02572518140103
1100-02582518140103
1100-02592518140103
1100-02602518140103
1100-02612518140103
1100-02622518140103
1100-02662518140103
1100-02672518140103
1100-02682518140103
1100-02692518140103
1100-02702518140103
1100-02752518140103
1100-02762518140103
1100-02772518140103
1100-02782518140103
1100-02792518140103
1100-02812518140103
1100-02822518140103
1100-02842518140103
# PULLEY6mm SCREW
(PART #8)1
N∙m
6mm SCREW
(PART #8)1
Lbfpo
NUT
(PART #16)1
N∙m
NUT
(PART #16)1
Lbfft
1100-02852518140103
1100-02862518140103
1100-02872518140103
1100-02892518140103
1100-02902518140103
1100-02912518140103
1100-02942518140103
1100-02952518140103
1100-03012518140103
1100-03022518140103
1100-03082518140103
1100-03092518140103
1100-03102518140103
1100-03112518140103
1100-03122518140103
1100-03132518140103
1100-03142518140103
1100-03152518140103
1100-03162518140103
1100-03182518140103
1100-03202518140103
1100-03212518140103
1100-03222518140103
1100-03232518140103
1100-03312518140103
1100-03322518140103
1100-03332518140103
1100-03362518140103
1100-03472518140103
1100-03492518140103
1100-03522518140103
1100-03542518140103
1100-03562518140103
1100-03572518140103
1100-03582518140103
1100-03592518140103
1100-03612518140103
1100-03622518140103
1100-03652518140103
1100-03662518140103
1100-03672518140103

1 : See « Drive Pulley Disassembly » to correctly identify the referenced part.

NECESSARY SPECIALIZED TOOLS
1600-xxxx (Guides coming soon)

INSTALLATION AND MAINTENANCE GUIDE FOR A CONTINUOUSLY VARIABLE DRIVER PULLEY 1600-XXXX

Download the full PDF version (coming soon)

DRIVE PULLEY DISASSEMBLY

The sliding sheave is spring loaded. When unscrewing the nut , the spring will push the cap and sliding sheave up.

DRIVE PULLEY DISASSEMBLY – HTLR
#DescriptionQTY
1Fixed sheave
2Freewheel
3Spring Seat
4Spring seat (if applicable)
5Shim
6Stroke limiter
7spring
8Shim (If applicable)
9Sliding Sheave
#DescriptionQTY
10Centrifugal Mass
11Block
12Mass
13Cap
14Shoe
15Nut
16Fan or Ring
17Screw
MAINTENANCE FREQUENCY

This continuously variable pulley does not require any lubrication. It is designed to work without any lubricant. Given this, certain rules of cleanliness must be applied when handling the system to avoid having any lubricants come into contact with its components.

To increase the life of the continuously variable pulley, it is strongly recommended that you respect the following recommendations:

‐ Perform maintenance according to the table below.

‐ Replace the worn parts. This ensures correct operation and will prevent any warranty from being excluded from the continuously variable pulley.

DescriptionEvery 5000km or 250hEvery 10000km or 500h
Drive pulleyVisual inspectionDisassemble and clean
Fixed sheaveVisual inspectionClean
Sliding sheaveVisual inspectionClean
Assembly of centrifugal weightsVisual inspectionReplacement recommended
Cap shoesVisual inspectionReplacement recommended
Tightening Torque
NECESSARY SPECIALIZED TOOLS

IMPORTANT: Using impact tools is not recommended.

Description

Image

CVTech-IBC Number

Retaining Tool

1655-1001*

Puller

Refer to owner’s manual for part number*

* Tools available from authorized CVTech-IBC distributors

1800-xxxx

INSTALLATION AND MAINTENANCE GUIDE FOR A CONTINUOUSLY VARIABLE DRIVER PULLEY 1800-XXXX

DRIVE PULLEY DISASSEMBLY
DRIVE PULLEY DISASSEMBLY – Powerbloc HP
#DescriptionQTY
1Fixed sheave
2Bearing thrust washer
3Freewheel
4Spring-Bushing support
5Spring seat
6Stroke limiter
7Sliding sheave
8Spring
#DescriptionQTY
9Spring cover
10Screws
11Blocks
12Mass
13Cap
14Washer
15Nut
MAINTENANCE FREQUENCY

This continuously variable pulley does not require any lubrication. It is designed to work without any lubricant. Given this, certain rules of cleanliness must be applied when handling the system to avoid having any lubricants come into contact with its components.

To increase the life of the continuously variable pulley, it is strongly recommended that you respect the following recommendations:

‐ Perform maintenance according to the table below.

‐ Replace the worn parts. This ensures correct operation and will prevent any warranty from being excluded from the continuously variable pulley.

DescriptionEvery 5000km or 250hEvery 10000km or 500h
Drive pulleyVisual inspectionDisassemble and clean
Fixed sheaveVisual inspectionClean
Sliding sheaveVisual inspectionClean
Assembly of centrifugal weightsVisual inspectionReplacement recommended
Tightening Torque

Coming soon

Necessary Specialized tools

IMPORTANT: Using impact tools is not recommended.

Description

Image

CVTech-IBC NUMBER

Retaining Tool

0155-1018*

Puller

Refer to owner’s manual for part number*

Pulley disassembly tool

5055-0002*

* Tools available from authorized CVTech-IBC distributors


DRIVEN PULLEY

5600-xxxx

INSTALLATION AND MAINTENANCE GUIDE FOR A CONTINUOUSLY VARIABLE DRIVEN PULLEY 5600-XXXX

Driven PULLEY DISASSEMBLY
Driven Pully Disassembly – 5600-XXX
#DescriptionQTY
1Fixed Sheave1
2Washer (If applicable)1 Or 0
3Washer (If applicable)1 Or 0
4Sliding Sheave1
5Cam Shoe3
#DescriptionQTY
6Cam shoe screw (if applicable)3 Or 0
7Spring1
8Key1
9Cam1
10External retaining ring1
MAINTENANCE FREQUENCY

This continuously variable pulley does not require any lubrication. It is designed to work without any lubricant. Given this, certain rules of cleanliness must be applied when handling the system to avoid having any lubricants come into contact with its components.

To increase the life of the continuously variable pulley, it is strongly recommended that you respect the following recommendations:

‐ Perform maintenance according to the table below.

‐ Replace the worn parts. This ensures correct operation and will prevent any warranty from being excluded from the continuously variable pulley.

DescriptionEvery 5000km Or 250hEvery 10000km Or 500h
Driven PulleyVisual inspectionDisassemble and Clean
Fixed SheaveVisual inspectionClean
Sliding SheaveVisual inspectionClean
CamVisual inspectionClean
Cam shoesDimension / VisualReplacement recommended
Drive BeltDimension / VisualDimension / Visual
Tightening Torque

Coming Soon

NECESSARY SPECIALIZED TOOLS

IMPORTANT: Using impact tools is not recommended.

Description

Image

CVTech-IBC NUMBER

Flange spreader

Refer to owner’s manual for part number*

Pulley disassembly tool

5055-0002*

Alignment tool

Refer to owner’s manual for part number*

*Tools available from authorized CVTech-IBC distributors

5900-xxxx (Guides coming soon)

INSTALLATION AND MAINTENANCE GUIDE FOR A CONTINUOUSLY VARIABLE DRIVEN PULLEY 5900-XXXX

Download the full PDF version (coming soon)

Driven PULLEY DISASSEMBLY

Coming Soon

MAINTENANCE FREQUENCY

Coming Soon

Tightening Torque

Coming Soon

Outillage spécialisé requis

À VENIR

6000-xxxx

INSTALLATION AND MAINTENANCE GUIDE FOR A CONTINUOUSLY VARIABLE DRIVEN PULLEY 6000-XXXX

Driven PULLEY DISASSEMBLY
Driven Pully Disassembly – 6000-XXXX
#DescriptionQTY
1Fixed Sheave1
2Washer (if applicable)1 Or 0
3Sliding Sheave1
4Cam Shoe3
5Cam Shoe Screw3
6Spring1
#DescriptionQTY
7Cam1
8Key1
9External Retaining Ring1
10Washer (If applicable)3 Or 0
11Screw (If applicable)3 Or 0
12Nut (If applicable)3 Or 0
MAINTENANCE FREQUENCY

This continuously variable pulley does not require any lubrication. It is designed to work without any lubricant. Given this, certain rules of cleanliness must be applied when handling the system to avoid having any lubricants come into contact with its components.

To increase the life of the continuously variable pulley, it is strongly recommended that you respect the following recommendations:

‐ Perform maintenance according to the table below.

‐ Replace the worn parts. This ensures correct operation and will prevent any warranty from being excluded from the continuously variable pulley.

DescriptionEvery 5000km Or 250hEvery 10000km Or 500h
Driven PulleyVisual inspectionDisassemble and Clean
Fixed SheaveVisual inspectionClean
Sliding SheaveVisual inspectionClean
CamVisual inspectionClean
Cam shoesDimension / VisualReplacement recommended
Drive BeltDimension / VisualDimension / Visual
Tightening Torque

Coming Soon

NECESSARY SPECIALIZED TOOLS

IMPORTANT: Using impact tools is not recommended.

Description

Image

CVTech-IBC NUMBER

Flange spreader

Refer to owner’s manual for part number*

Pulley disassembly tool

5055-0002*

Alignment tool

Refer to owner’s manual for part number*

*Tools available from authorized CVTech-IBC distributors

6100-xxxx

INSTALLATION AND MAINTENANCE GUIDE FOR A CONTINUOUSLY VARIABLE DRIVEN PULLEY 6100-XXXX

Driven PULLEY DISASSEMBLY
Driven Pully Disassembly – 6100-XXX
#DescriptionQTY
1Fixed Sheave1
2Washer (If applicable)1
3Sliding Sheave1
4Cam Shoe3
5Cam Shoe Screw3
#DescriptionQTY
6Spring1
7Key1
8Cam1
9External Retaining Ring1
MAINTENANCE FREQUENCY

This continuously variable pulley does not require any lubrication. It is designed to work without any lubricant. Given this, certain rules of cleanliness must be applied when handling the system to avoid having any lubricants come into contact with its components.

To increase the life of the continuously variable pulley, it is strongly recommended that you respect the following recommendations:

‐ Perform maintenance according to the table below.

‐ Replace the worn parts. This ensures correct operation and will prevent any warranty from being excluded from the continuously variable pulley.

DescriptionEvery 5000km Or 250hEvery 10000km Or 500h
Driven PulleyVisual inspectionDisassemble and Clean
Fixed SheaveVisual inspectionClean
Sliding SheaveVisual inspectionClean
CamVisual inspectionClean
Cam shoesDimension / VisualReplacement recommended
Drive BeltDimension / VisualDimension / Visual
Tightening Torque

Coming Soon

NECESSARY SPECIALIZED TOOLS

IMPORTANT: Using impact tools is not recommended.

Description

Image

CVTech-IBC NUMBER

Flange spreader

Refer to owner’s manual for part number*

Pulley disassembly tool

5055-0002*

Alignment tool

Refer to owner’s manual for part number*

*Tools available from authorized CVTech-IBC distributors

6300-xxxx

INSTALLATION AND MAINTENANCE GUIDE FOR A CONTINUOUSLY VARIABLE DRIVEN PULLEY 6300-XXXX

Driven PULLEY DISASSEMBLY
Driven Pully Disassembly – 6300-XXX
#DescriptionQTY
1Fixed Sheave
2Sliding Sheave
3Roller
4Washer
5External Retaining Ring
6Spring
7Spring Seat
#DescriptionQTY
8Spring Abutment
9Snap Ring
10Forward Ramp
11Rear Ramp
12Screw
13Washer (If applicable)
14Screw (IF applicable)
MAINTENANCE FREQUENCY

This continuously variable pulley does not require any lubrication. It is designed to work without any lubricant. Given this, certain rules of cleanliness must be applied when handling the system to avoid having any lubricants come into contact with its components.

To increase the life of the continuously variable pulley, it is strongly recommended that you respect the following recommendations:

‐ Perform maintenance according to the table below.

‐ Replace the worn parts. This ensures correct operation and will prevent any warranty from being excluded from the continuously variable pulley.

DescriptionEvery 5000km Or 250hEvery 10000km Or 500h
Driven PulleyVisual inspectionDisassemble and Clean
Fixed SheaveVisual inspectionClean
Sliding SheaveVisual inspectionClean
RollerDimension / VisualDimension / Visual
Drive BeltDimension / VisualDimension / Visual
Tightening Torque

Coming Soon

NECESSARY SPECIALIZED TOOLS

IMPORTANT: Using impact tools is not recommended.

Description

Image

CVTech-IBC NUMBER

Flange spreader

Refer to owner’s manual for part number*

Pulley disassembly tool

5055-0002*

Alignment tool

Refer to owner’s manual for part number*

*Tools available from authorized CVTech-IBC distributors

6400-xxxx

INSTALLATION AND MAINTENANCE GUIDE FOR A CONTINUOUSLY VARIABLE DRIVEN PULLEY 6400-XXXX

Driven PULLEY DISASSEMBLY
Driven Pully Disassembly – 6400-XXX
#DescriptionQTY
1Fixed Sheave
2Washer (IF applicable)
3Sliding Sheave
4Spring Pin
5Roller
6Roller Pin
7Spring
8Spring Seat
#DescriptionQTY
9External Retaining Ring
10Forward Ramp
11Helix
12Washer (If applicable)
13Screw
14Washer (If applicable)
15Screw (If applicable)
MAINTENANCE FREQUENCY

This continuously variable pulley does not require any lubrication. It is designed to work without any lubricant. Given this, certain rules of cleanliness must be applied when handling the system to avoid having any lubricants come into contact with its components.

To increase the life of the continuously variable pulley, it is strongly recommended that you respect the following recommendations:

‐ Perform maintenance according to the table below.

‐ Replace the worn parts. This ensures correct operation and will prevent any warranty from being excluded from the continuously variable pulley.

DescriptionEvery 5000km Or 250hEvery 10000km Or 500h
Driven PulleyVisual inspectionDisassemble and Clean
Fixed SheaveVisual inspectionClean
Sliding SheaveVisual inspectionClean
RollerDimension / VisualDimension / Visual
Drive BeltDimension / VisualDimension / Visual
Tightening Torque

Coming Soon

NECESSARY SPECIALIZED TOOLS

IMPORTANT: Using impact tools is not recommended.

Description

Image

CVTech-IBC NUMBER

Flange spreader

Refer to owner’s manual for part number*

Pulley disassembly tool

5055-0002*

Alignment tool

Refer to owner’s manual for part number*

*Tools available from authorized CVTech-IBC distributors

6600-xxxx

INSTALLATION AND MAINTENANCE GUIDE FOR A CONTINUOUSLY VARIABLE DRIVEN PULLEY 6600-XXXX

Driven PULLEY DISASSEMBLY
Driven Pully Disassembly – 6600-XXX
#DescriptionQTY
1Shaft Assembly1
2Fixed Sheave1
3Sliding Shoe3
4Sliding Sheave1
5Cam Shoe3
#DescriptionQTY
6Cam Shoe Screw3
7Spring1
8Key1
9Cam1
10External Retaining Ring1
MAINTENANCE FREQUENCY

This continuously variable pulley does not require any lubrication. It is designed to work without any lubricant. Given this, certain rules of cleanliness must be applied when handling the system to avoid having any lubricants come into contact with its components.

To increase the life of the continuously variable pulley, it is strongly recommended that you respect the following recommendations:

‐ Perform maintenance according to the table below.

‐ Replace the worn parts. This ensures correct operation and will prevent any warranty from being excluded from the continuously variable pulley.

DescriptionEvery 5000km Or 250hEvery 10000km Or 500h
Driven PulleyVisual inspectionDisassemble and Clean
Fixed SheaveVisual inspectionClean
Sliding SheaveVisual inspectionClean
CamVisual inspectionClean
Cam shoesDimension / VisualReplacement recommended
Drive BeltDimension / VisualDimension / Visual
Tightening Torque

Coming Soon

NECESSARY SPECIALIZED TOOLS

IMPORTANT: Using impact tools is not recommended.

Description

Image

CVTech-IBC NUMBER

Flange spreader

6655-0002*

Pulley disassembly tool

5055-0002*

Alignment tool

Refer to owner’s manual for part number*

*Tools available from authorized CVTech-IBC distributors

6900-xxxx

INSTALLATION AND MAINTENANCE GUIDE FOR A CONTINUOUSLY VARIABLE DRIVEN PULLEY 6900-XXXX

Driven PULLEY DISASSEMBLY
Driven Pully Disassembly – 6900-XXX
#DescriptionQTY
1Fixed Sheave
2Sliding Sheave
3Roller
4Washer
5External Retaining Ring
6Spring
7Spring Seat
#DescriptionQTY
8External Retaining Ring
9Forward Ramp
10Helix
11Screw
12Washer (If applicable)
13Screw (If applicable)
MAINTENANCE FREQUENCY

This continuously variable pulley does not require any lubrication. It is designed to work without any lubricant. Given this, certain rules of cleanliness must be applied when handling the system to avoid having any lubricants come into contact with its components.

To increase the life of the continuously variable pulley, it is strongly recommended that you respect the following recommendations:

‐ Perform maintenance according to the table below.

‐ Replace the worn parts. This ensures correct operation and will prevent any warranty from being excluded from the continuously variable pulley.

DescriptionEvery 5000km Or 250hEvery 10000km Or 500h
Driven PulleyVisual inspectionDisassemble and Clean
Fixed SheaveVisual inspectionClean
Sliding SheaveVisual inspectionClean
RollerDimension / VisualDimension / Visual
Drive BeltDimension / VisualDimension / Visual
Tightening Torque

Coming Soon

NECESSARY SPECIALIZED TOOLS

IMPORTANT: Using impact tools is not recommended.

Description

Image

CVTech-IBC NUMBER

Flange spreader

Refer to owner’s manual for part number*

Pulley disassembly tool

5055-0002*

Alignment tool

Refer to owner’s manual for part number*

*Tools available from authorized CVTech-IBC distributors


CVTech-IBC

Canadian designer and manufacturer of CVT since 1969

300 Labonté St.
Drummondville, QC
Canada
J2C 6X9

Phone : (819) 477-3232
Fax : (819) 477-4705